If you are in the boring field, then you are probably aware of how diverse the outcome of these boring operations can be. Before you start your boring, there are a plethora of guidelines you need to consider to keep it at optimum productivity. The aim here is to run the bores at the highest speeds possible so as to keep the feed rates at a moderate. So if you are new in this field, or you want to get better, then here are some exclusive tips to help you out.

Consider the Speed and Material

Your first step would be in selecting a speed that wold allow you to bore the material that would be fast but not exert undue wear on the tools. You'd be able to get these speeds from your manufacturer's instructions or even at online machining handbooks. The manufacturer's speeds are normally high, so if you're just starting out, use speeds a bit lower than that. Once you're able to get a hang of it, then you can reach the maximum speeds recommended. If you're working on cast iron for instance, you are going to use much lower speeds than aluminium.

Trial Cut

Whether you are line boring or chip boring, ensure you test your machine on some samples first. Listen to the sound produces when doing this and make it as smooth as possible to get the best results. You can also know whether you've achieved the best speeds by observing the return spirals made. They need to be practically invisible for you to now move onto the actual boring material. If your grooves are too deep, then you are not running the tool fast enough.

Increasing Speeds

Once you've analysed your samples and seen your finish, you may want to increase your speeds. Do this in small portions to keep safe and avoid exceeding the optimum speed. Using a cooler would be one of your best options before increasing speeds. Once you increase your speeds, then the heat generated needs to be controlled. Remember to use the cooler with higher pressures and volumes because simply splashing a bit of it can lead to thermal cracks.

In a machining process, the number of boring tools are usually one of the least. However, failing to use them well can cause a work piece worked on for hours to be disposed as scrap. This is because the boring is usually part of the finishing stages and greatly affects the outcome of the product. For more information, contact Daw & Daw Line Boring Services. 

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